A new inductive debris sensor based on dual-excitation coils and dual-sensing coils for online debris monitoring

Wu, Xianwei, Zhang, Yinghong, Li, Nian, Qian, Zhenghua, Liu, Dianzi, Qian, Zhi and Zhang, Chenchen (2021) A new inductive debris sensor based on dual-excitation coils and dual-sensing coils for online debris monitoring. Sensors, 21 (22). ISSN 1424-8220

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Abstract

Lubricants are of key importance for mechanical processing, and exist in nearly every mechanical system. When the equipment is in operation, debris particles will be generated in mechanical lubricants. The detection of debris particles can indicate the wear degree of machinery components, and provide prognosis warning for the system before the fault occurs. In this work, a novel type of inductive debris sensor consisting of two excitation coils and two sensing coils is proposed for online debris monitoring. The developed sensor was proven to be of high sensitivity through experimental verification. The testing results show that, using the designed sensor, ferrous metal debris with a size of 115 μm and nonferrous metal debris with a size of 313 μm in a pipe with an inner diameter of 12.7 mm can be effectively detected. Moreover, the proposed inductive debris sensor structure has better sensitivity at higher throughput and its design provides a useful insight into the development of high-quality sensors with superior performances.

Item Type: Article
Uncontrolled Keywords: inductive debris sensor,metal debris,online debris monitoring,analytical chemistry,information systems,atomic and molecular physics, and optics,biochemistry,instrumentation,electrical and electronic engineering ,/dk/atira/pure/subjectarea/asjc/1600/1602
Faculty \ School: Faculty of Science > School of Engineering (former - to 2024)
UEA Research Groups: Faculty of Science > Research Groups > Sustainable Energy
Faculty of Science > Research Groups > Materials, Manufacturing & Process Modelling
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Depositing User: LivePure Connector
Date Deposited: 10 Nov 2021 08:15
Last Modified: 07 Nov 2024 12:44
URI: https://ueaeprints.uea.ac.uk/id/eprint/82026
DOI: 10.3390/s21227556

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