Int. J. Business Performance and Supply Chain Modelling, Vol. 1, No. 1, 2009
1
Effects of cascade information sharing in inventory
and service level in multi-echelon supply chains
F.T.S. Chan
Department of Industrial & Manufacturing Systems Engineering,
University of Hong Kong,
Pokfulam Road, Hong Kong, P.R. China
E-mail: ftschan@hkucc.hku.hk
H.K. Chan*
Norwich Business School,
University of East Anglia,
Norwich, Norfolk, NR4 7TJ, UK
E-mail: h.chan@uea.ac.uk
*Corresponding author
Abstract:
Information sharing has been regarded as an effective remedy to
counteract supply chain dynamics, especially in the current era with advanced
information technology. While sharing inventory information among supply
chain members would certainly help to improve a supply chain’s performance,
the scale of full information sharing is rather complex because the scope of
such integration is quite wide. This is because most of the supply chain
members are probably located in different countries as outsourcing is now not
uncommon. In this paper, a cascade information sharing approach is proposed
in multi-echelon supply chains in contrast to full information sharing. The
principle behind the proposed approach is to allow information sharing only to
a member’s immediate upstream member on its inventory information.
Simulation is employed to test the effectiveness of the proposed approach and
results indicate that the proposed approach is still able to minimise the problem
of supply chain dynamics. The achievement is even close to the full
information sharing approach subject to various service levels.
Keywords:
supply chain; information sharing; coordination; information
technology.
Reference
to this paper should be made as follows: Chan, F.T.S. and
Chan, H.K. (2009) ‘Effects of cascade information sharing in inventory and
service level in multi-echelon supply chains’,
Int. J. Business Performance and
Supply Chain Modelling,
Vol. 1, No. 1, pp.1–7.
Biographical notes:
Felix Chan received his BSc in Mechanical Engineering
from Brighton Polytechnic (now University), UK and obtained his PhD in
Manufacturing Engineering from the Imperial College of Science and
Technology, University of London, UK. Prior to joining The University of
Hong Kong, he was a Senior Lecturer at the School of Manufacturing and
Mechanical Engineering, University of South Australia. He is now an Associate
Professor at the Department of Industrial and Manufacturing Systems
Engineering, The University of Hong Kong. His current research interests are
logistics and supply chain management, distribution coordination, systems
modelling and simulation and supplier selection.
Copyright © 2009 Inderscience Enterprises Ltd.
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2
F.T.S. Chan and H.K. Chan
H.K. Chan is a Lecturer in Operations, Logistics and Supply Chain
Management at Norwich Business School, University of East Anglia, UK. He
received his Bachelors in Electrical and Electronic Engineering, his MSc(Eng)
in Industrial Engineering and Industrial Management and his PhD from the
University of Hong Kong. He also received his BSc in Economics and
Management from London School of Economics and Political Science,
University of London. His research focuses on supply chain modelling and
management in uncertain environment, and applications of artificial
intelligence and soft computing in supply chains and advanced industrial
systems.
1
Introduction
A supply chain usually consists of members in multi-echelon configuration and they are
independent companies in most cases. Information of order often distorts along the chain.
This distortion amplifies towards the upstream members in the chain and then can make
the demand looks more fluctuated and hence unpredictable, even if the actual
consumption may be very stable. This is the famous bullwhip effect (Lee et al., 1997a).
This phenomenon results in excessive inventories which increases the operating cost of
the supply chain. Information sharing has been regarded as one of the approaches to
tackle this problem (e.g., Chen, 1998; Cachon and Fisher, 2000). However, achieving full
information in multi-echelon supply chains is not easy because the scope of integration is
quite wide and sometimes it may be even infeasible because of various barriers (like
trust, confidentiality of information, etc.) of setting up inter-organisation information
systems. In this connection, supply chain management ‘emphasises close coordination
among the various companies which are involved in the chain’ (Paik and Bagchi, 2007).
As mentioned above, one of the most common forms of supply chain dynamics is the
bullwhip effect (Lee et al., 1997a). Small changes in demand at the customer end of a
supply chain will amplify towards the upstream members of the supply chain. Because of
that, companies at different echelons in the supply chain may wrongly interpret the
market demand. As a consequence, excessive inventory will build up and the situation is
even worse to upstream members. Lee et al. (1997b), after coining the term bullwhip
effect, claim that information sharing is an effective means to reduce the bullwhip effect
in supply chains: ‘one remedy (to the bullwhip effect problem) is to make demand data at
a downstream site available to the upstream site’. In addition, several researchers
supported his finding (e.g., Chen et al., 2000; Disney and Towill, 2003). By sharing
information, visibility among the echelons in the supply chain can be improved so that
coordination among echelons can be achieved (Chan and Chan, 2009). However, Chen et
al. (2000) found that ‘the bullwhip effect only can be reduced but not completely
eliminated’.
It is easy to conclude from the literature that the information sharing in the supply
chain is valuable. However, full information sharing may not always be possible and
partial information sharing may do well as compared to full information sharing
(Lau et al., 2002; Lau et al., 2004). In addition, upstream members usually gain more
benefit than downstream members if the downstream demand data is being shared (e.g.,
Chiang and Feng, 2007). In this connection, this paper proposes a partial information
sharing approach, namely cascade information sharing approach and compares the
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Effects of cascade information sharing in inventory and service level
3
effectiveness of which to a full information sharing counterpart through a simulation
study. Unlike full information sharing, the proposed approach allows sharing inventory
information of a member only to its immediate upstream member. In other words, a
multi-echelon supply chain is broken into a number of overlapping two-stage supply
chain. The effect of this approach, as compared to the case with full information sharing,
is tested by a simulation study. The rest of this paper is organised as follows: Section 2
presents the research methodology, the simulation models and discusses the simulation
results. Section 3 concludes this paper.
2
Research methodology and results
2.1 Simulation models
Simulation is employed to compare the performance of the proposed (partial) information
sharing approach to a full information sharing counterpart on a multi-echelon supply
chain. In addition, the basic model without information sharing is also built as a form of
validating the results. Software package employed to build the models in this study is
Arena (Kelton et al., 2007). Demand input to the supply chain is normally distributed. For
each set of simulation experiment, ten random seeds were employed and the average
readings are recorded in order to reduce the error due to random error.
Figure 1
Simulation models, (a) a multi-echelons supply chain – the basic model
(b) multi-echelons supply chain with full information sharing (c) multi-echelons supply
chain with cascade information sharing
(Q
M
, L
M
)
(Q
W
, L
W
)
(Q
DC
, L
DC
)
(Q
R
, L
R
)
Supplier
Manufacturer
Wholesaler
Distribution
centre
Retailer
Demand
(a)
(Q
M
, L
M
)
(Q
W
, L
W
)
(Q
DC
, L
DC
)
(Q
R
, L
R
)
Supplier
Manufacturer
Wholesaler
Distribution
centre
Retailer
Demand
(b)
Notes:
Flow of order
Flow of material
Information sharing
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4
Figure 1
F.T.S. Chan and H.K. Chan
Simulation models, (a) a multi-echelons supply chain – the basic model
(b) multi-echelons supply chain with full information sharing (c) multi-echelons supply
chain with cascade information sharing (continued)
(Q
M
, L
M
)
(Q
W
, L
W
)
(Q
DC
, L
DC
)
(Q
R
, L
R
)
Supplier
Manufacturer
Wholesaler
Distribution
centre
Retailer
Demand
(c)
Notes:
Flow of order
Flow of material
Information sharing
Sample ARENA models for the retailer, distribution centre and manufacturer
(see online version for colours)
Figure 2
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Effects of cascade information sharing in inventory and service level
5
As mentioned above, three simulation models were developed to represent different
information sharing models of a multi-echelon supply chain, which consists of five
echelons: retail, distribution centre, wholesaler, manufacturer and supplier. The three
models under study are depicted in Figure 1. Figure 2 shows some sample models that
were extracted from the ARENA environment.
For the basic model (Figure 1a), the retailer faces a customer demand stream and uses
a continuous review (Q
R
, L
R
) inventory control policy. Under this policy, a replenishment
of quantity Q
R
is ordered from the distribution centre whenever the inventory position
down-crosses level L
R
. Since the policy is standard bookwork knowledge, description of
the operations is omitted in this paper. If the distribution centre has sufficient inventory
on hand, then the order lead time consists only of transportation delay. But, if the
distribution centre has stock-out, there is an additional delay due to transportation delays
problem and possible stocks-out which happen in the upstream of the supply chain and
they have to order from the next level. Any excess demand at the retailer that cannot be
immediately satisfied from on-hand inventory is lost.
The demand stream at the distribution centre consists of orders from the retailer.
However, unlike the retailer, the unsatisfied demand is backordered. Similar to the
retailer, the distribution centre replenishes the stocks from the manufacturing plant, again
based on a (Q
DC
, L
DC
) continuous-review policy but based only on the ordering
information from retailer. The unsatisfied portions of orders place as the backorder for
the plant. The same building block repeats for the other stages (upstream) of the supply
chain as shown in Figure 1.
The full information sharing model [Figure 1(b)] is a variant of the basic form.
Operations are more or less similar and the only difference is that: end customer
inventory information is shared to every echelon from the downstream to the entire
supply chain as shown in Figure 1(b). By using the method as discussed in Lee et al.
(2000), the reorder policy can be improved. Unlike full information sharing, the cascade
information sharing model [Figure 1(c)] means that supply chain members share their
information only to their immediate upstream member. Therefore, each echelon can still
refine the reorder policy, only subject to the inventory information of the immediate
downstream member. In other words, a multi-echelon supply chain is broken into a
number of overlapping two-stage supply chain, which is exactly the configuration of the
supply chain studied by Lee et al. (2000).
2.2 Results
Different set of service levels, i.e., different reorder levels for the basic model are
simulated. Results of some of them are listed in Table 1. Average inventory positions of
each echelon are listed as well. For example, average inventory of the retailer,
distribution centre, wholesaler and manufacturer in basic model in Table 1(a) are 9.449,
18.9833, 26.2423 and 16.8994 respectively. It can be seen that the average number of
inventory is dramatically increasing along the supply chain from downstream to
upstream, which is in line with the bullwhip effect. Same pattern can be observed from
different settings and different information sharing modes. Another observation is that the
extent of the bullwhip effect is less prominent in the two information sharing models,
although the effect could not be eliminated [same conclusion from Chen (1998)].
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6
Table 1
F.T.S. Chan and H.K. Chan
Simulation results
(a) High service level
Variables
Retailer average inventory
DC average inventory
Wholesaler average inventory
Manufacturer average inventory
Variables
Retailer average inventory
DC average inventory
Wholesaler average inventory
Manufacturer average inventory
Variables
Retailer average inventory
DC average inventory
Wholesaler average inventory
Manufacturer average inventory
Model A
9.4449
18.9833
26.2423
16.8894
(b) Medium service level
Model A
8.5448
18.7535
23.9496
16.9286
(c) Low service level
Model A
7.5576
18.8542
27.0824
16.8344
Model B
7.9538
11.3787
16.1957
17.9568
Model B
7.0110
10.4005
17.7019
18.3432
Model B
6.9716
10.8037
16.1558
16.6231
Model C
8.0019
10.7242
16.9478
19.2073
Model C
7.0479
10.9860
16.1472
20.2515
Model C
6.9850
11.9865
15.2302
19.3025
Notes: Model A = Basic model without information sharing
Model B = Full information sharing
Model C = Cascade information sharing.
The last two columns of each table summarise the main contribution of this paper: a
comparison between the proposed information sharing approach and the one with full
information sharing. It can be concluded that although the reduction in average inventory
levels of various supply chain members of the cascade information sharing approach is
less than the full information counterpart, the difference is relatively less significant. This
also means that if the scope of integration is taken into consideration, full information
sharing may not be the best option as compared to the cascade information sharing one.
3
Conclusions
With the help of a simulation study, this research confirmed that information sharing
could successfully alleviate the bullwhip effect. In addition to this, a partial information
sharing approach, namely the cascade information sharing is proposed. Its effectiveness,
as compared to the full information sharing counterpart, is simulated. Based on the result,
the bullwhip effect can also be significantly minimised and performance is close to the
full information sharing counterpart. However, the cost associate with information
sharing or investment in information technology has yet to be considered.
In the long run, it is worth investing for information sharing since the investment can
be covered by various cost reduction and can probably improve customer service level. In
reality, however, it is difficult, if not impossible, to implement such a complex
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Effects of cascade information sharing in inventory and service level
7
inter-organisational information system for full information sharing in a dynamic
environment. Another reason that contributes to the difficulty is that traditional research
mainly focuses only on the benefits of information sharing and ignores the cost (both
investment costs and operation costs) to achieve information sharing. Therefore, partial
information sharing is recommended since the result of reducing the bullwhip effect is
also significant and the cost of implementing it is certainly less expensive than the full
information sharing counterpart.
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